Do You Know the Difference Between XPE and IXPE Foam?
August 20, 2025
XPE and IXPE foams are both cross-linked polyethylene foams. They share many similarities, but their core difference lies in their production process, which directly impacts their performance and applications.
Similarities:
1.Material Composition: Both are made primarily from polyethylene (PE).
Cell Structure: Both are closed-cell foams, with independent, non-interconnected cells. This provides excellent waterproofing, moisture-proofing, and thermal insulation.
2.Basic Performance: Because they are cross-linked, their toughness, resilience, durability, and shock-absorbing properties are far superior to those of uncross-linked EPE (Electrode Pearl Emulsion).
Main Differences:
The fundamental difference between XPE and IXPE lies in the cross-linking method:
XPE (chemically cross-linked polyethylene): During the production process, chemical cross-linking agents are added to achieve foaming and cross-linking, forming a network of molecular chains.
IXPE (irradiated cross-linked polyethylene): After the polyethylene sheet is formed, it is irradiated with high-energy electron beams to cross-link its molecular chains. This physical cross-linking method does not rely on chemical additives.
This difference in process results in the following performance differences:
Characteristics | XPE foam | IXPE foam |
Cell Structure | Relatively large cells, slightly less uniform | Very fine, uniform cells, small cell size |
Surface Appearance | Slightly rough, textured surface | Smooth, flat, and delicate to the touch |
Physical Properties | Good performance, high toughness and resilience | etter overall performance, higher tensile strength and tear resistance |
Cost | Relatively low | Relatively high, more sophisticated production process |
Application Requirements | Suitable for applications with moderate performance requirements and cost-sensitive | Suitable for applications with high performance, appearance, and cleanliness requirements |