Eco-Friendly Lightweight Closed Cell IXPP Foam Roll 5mm-12mm Thickness for Thermal Insulated Outdoor Camping Mat

Product Details:

Place of Origin: Guangdong, China
Brand Name: EKKOFLEX
Certification: ISO 9001:2015, RoHS, REACH

Payment & Shipping Terms:

Minimum Order Quantity: 500 Square Meters
Price: USD 0.8-3.5 / Square Meter
Packaging Details: PE film wrapped rolls with protective end caps
Delivery Time: 7-10 working days for stock, 15-25 days for production
Payment Terms: T/T,L/C,PayPal
Supply Ability: 200000 Square Meters per Month
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Detail Information
Material: IXPP (Irradiation Cross-Linked Polypropylene Foam) Foam Type: Closed Cell
Thickness Range: 5mm - 12mm Density Range: 33-200 Kg/m³
Color: Blue, Green, Orange, Grey, Custom Colors Roll Width: 500mm, 600mm, 1000mm, Custom Width
Roll Length: Up To 200m Per Roll Temperature Resistance: -40°C To +130°C
Thermal Conductivity: ≤ 0.038 W/(m·K) Application: Camping Mat, Sleeping Pad, Outdoor Cushion, Picnic Mat
Highlight:

thermal insulation foam

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outdoor camping mat

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closed cell IXPP roll

Product Description

Thermal Insulated IXPP Foam Roll for Outdoor Camping Mat

Eco-Friendly Lightweight Closed Cell Cross-Linked Polypropylene Foam — Superior Warmth for Outdoor Adventures

Product Overview

EKKOFLEX's IXPP (Irradiation Cross-Linked Polypropylene) foam roll is an eco-friendly lightweight closed cell foam engineered for thermal insulated outdoor camping mats and sleeping pads. With a low thermal conductivity of 0.038 W/(mK), this foam provides excellent insulation between the camper and the cold ground, ensuring warmth and comfort during overnight outdoor stays.

The closed cell structure prevents moisture absorption, while the cross-linked molecular network delivers superior compression recovery and long-lasting durability. Unlike traditional EVA or PE foam mats, IXPP foam is fully recyclable and manufactured with eco-friendly processes, making it the sustainable choice for outdoor brands committed to environmental responsibility.

Key Features

1
Excellent Thermal Insulation
Low thermal conductivity of 0.038 W/(mK) keeps campers warm by blocking ground cold transfer
2
Eco-Friendly & Recyclable
100% recyclable polypropylene foam manufactured with environmentally responsible processes
3
Ultra-Lightweight Design
Starting at 33 kg/m density, reduces pack weight for backpackers and hikers without sacrificing comfort
4
Superior Compression Recovery
Cross-linked structure ensures excellent rebound after repeated compression, maintaining long-term comfort
5
Moisture & Mold Resistant
Closed cell structure prevents water absorption and mold growth, ideal for damp outdoor environments
6
Customizable Colors & Sizes
Available in vibrant outdoor colors with custom thickness and width options to match your brand

Technical Specifications

Property Specification
Material IXPP (Irradiation Cross-Linked Polypropylene Foam)
Foam Structure Closed Cell
Thickness Options 5mm / 8mm / 10mm / 12mm (custom available)
Density Range 33 - 200 kg/m³
Roll Width 500mm / 600mm / 1000mm (custom available)
Roll Length Up to 200m per roll
Temperature Resistance -40°C to +130°C
Thermal Conductivity ≤ 0.038 W/(m·K)
Water Absorption < 0.5% (Closed Cell Structure)
Color Options Blue, Green, Orange, Grey, Custom Colors

Material Comparison: IXPP vs Traditional Camping Mat Foams

Property IXPP (Our Product) EVA Foam XPE Foam PU Foam
Thermal Insulation Excellent (0.038) Good Good Moderate
Weight (Density) 33-200 kg/m³ 38-400 kg/m³ 25-300 kg/m³ 15-50 kg/m³
Water Absorption < 0.5% < 1% < 1% 5-15% (Open Cell)
Temperature Range -40°C to +130°C -30°C to +80°C -40°C to +100°C -20°C to +80°C
Compression Recovery Excellent (>95%) Good (85-90%) Good (80-90%) Moderate (60-80%)
Recyclability 100% Recyclable Limited Limited Difficult
Mold Resistance Excellent Good Good Poor
Cost Efficiency High (Value) Medium Medium-High Low

* Data based on laboratory testing. Actual performance may vary depending on density and formulation.

Available Thickness & Recommended Applications

Thickness R-Value* Recommended Use Best For
5mm ~1.0 Ultra-light backpacking, summer camping Minimalist hikers, warm weather, ultralight gear
8mm ~1.5 3-season camping, general outdoor use Weekend campers, family trips, balanced comfort/weight
10mm ~1.9 Cold weather camping, car camping Spring/fall camping, comfort-focused campers
12mm ~2.2 Winter camping, extreme conditions Mountaineering, snow camping, maximum insulation required

* R-Value is estimated. Actual values depend on foam density and formulation. Custom testing available upon request.

Applications

Camping Sleeping Pads Hiking Mat Rolls Picnic Mats Yoga & Exercise Mats Beach Mats Tent Floor Insulation Outdoor Event Flooring Car Camping Mats

Why Choose EKKOFLEX IXPP Foam

15+ Years Manufacturing Experience

Specialized in cross-linked polyolefin foam production since 2010

ISO Certified Eco-Friendly Factory

ISO 9001:2015 certified with environmentally responsible manufacturing processes

OEM & ODM Support

Custom thickness, density, color, and size to match your outdoor brand specifications

Fast Global Shipping

Reliable logistics network covering North America, Europe, Southeast Asia, and Middle East


Q&A:

Q1: "My camping mats lose insulation when compressed after repeated use. How does IXPP foam solve this?"
Solution: IXPP foam's irradiation cross-linked molecular structure delivers >95% compression recovery — significantly higher than traditional EVA (85-90%) or PU foam (60-80%). The closed cell microcellular network rebounds to its original thickness even after hundreds of compression cycles, ensuring consistent thermal insulation performance throughout the product's lifespan. Independent lab tests confirm minimal R-value degradation after 10,000+ compression cycles.
Q2: "We need lightweight materials to reduce backpack weight, but don't want to sacrifice warmth. Is that possible?"
Solution: Yes. Our IXPP foam achieves a thermal conductivity of just 0.038 W/(mK) at densities as low as 33 kg/m³. This means a 10mm thick IXPP camping mat at 33 kg/m³ provides equivalent or better insulation than a same-thickness EVA mat at 38+ kg/m³ — saving approximately 13-15% weight without compromising warmth. Many ultralight backpacking brands have switched to IXPP for this exact reason.
Q3: "Our customers complain about moldy, smelly camping mats after storage. Can IXPP prevent this?"
Solution: Absolutely. The closed cell structure of IXPP foam absorbs less than 0.5% water — meaning moisture cannot penetrate the foam body. Unlike open-cell PU foam (5-15% absorption) which traps moisture and breeds mold, IXPP mats stay dry even after being packed away damp. The polypropylene material is also inherently mold and mildew resistant, so your customers never face unpleasant odors or hygiene issues.
Q4: "Our brand has strict ESG commitments. Is IXPP foam truly eco-friendly compared to other foam options?"
Solution: Yes. IXPP is 100% recyclable polypropylene — the same polymer widely recycled in packaging worldwide (resin code #5). Unlike EVA or cross-linked PE which have limited recycling pathways, IXPP can be mechanically recycled back into raw material. Our manufacturing process also uses electron beam irradiation (no chemical cross-linking agents, no VOCs), and we operate under ISO 9001:2015 with RoHS and REACH compliance. Many European outdoor brands choose IXPP specifically to meet EU environmental directives.
Q5: "We sell globally — will the foam perform in both freezing mountains and hot desert conditions?"
Solution: Yes. IXPP foam maintains stable mechanical and insulation properties across an extreme temperature range of -40°C to +130°C. Unlike EVA (max 80°C) which softens in hot car trunks, or PVC foam which becomes brittle below -10°C, IXPP stays flexible in arctic conditions and won't deform under desert sun exposure. This makes it the ideal choice for global outdoor brands serving diverse climates.
Q6: "What about customization — can you match our brand's color palette and specific dimensions?"
Solution: Absolutely. We offer full OEM & ODM service including custom thickness (any value between 3-12mm), custom roll width (up to 1500mm), custom density (33-200 kg/m³), and any Pantone-matched color. We can also supply die-cut rolls, adhesive-backed variants, and laminated multi-layer constructions. Minimum order quantity starts at just 500 m², and sample turnaround is 5-7 working days.

Tag:

moisture resistant foam

industrial cushion packaging

cross-linked PP roll

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